Flexi-Hex Expand-100 Corner Protectors
Flexi-Hex Expand-100 provides expandable paper protection for vulnerable corners and edges on products during transit. The corner protectors are ideal for protecting the corners of doors, worktops, and panels. They can also act as picture frame corner protectors. Using our honeycomb design, the Expand-100 can adapt to different corner dimensions. This allows businesses to protect fragile edges without needing bespoke corner protectors for each corner.
- Made from FSC-certified 100% recycled tissue paper
- 100 mm sides, expand up to 150 mm
- Kerbside recyclable
- Supplied flat for efficient storage
- Sold in packs of 200
- L: mm
- W: mm
- H: mm
Price breaks
200400 in stock
You're ordering —
This product is currently out of stock for online ordering.
Please speak to our sales team to place an order.
Product specifications
| Items per pack / box | 200 |
|---|---|
| Items per pallet | 9600 |
| Material | 100% recycled tissue paper |
| Disposal | Recyclable and biodegradable |
| Applications | |
| Industries | boardsports, electronics, Gifting, Health & Beauty, Homeware |
Additional info
- Expandable Corner Protection: Expands around corners and edges, meaning businesses don’t have to rely on several fixed-size protectors.
- 100mm sides, expand to 150mm: Provides protection from knocks and bumps for vulnerable and fragile corners
- Plastic-free: This corner protector provides a sustainable alternative to conventional plastic packaging such as polystyrene. It has been manufactured with FSC-certified recycled tissue paper.
- Recyclable & biodegradable: Customers can easily recycle the packaging in their regular kerbside collections. It is designed to biodegrade naturally after use.
- Compact to store: Flexi-Hex Expand-100 corner protectors remain compact until expanded, making efficient use of warehouse space. Expand-100 corner protectors are designed for fast assembly.
Expandable Protection for Vulnerable Corners
Corners and edges are often some of the most vulnerable parts of a product during handling and delivery. A knock to an exposed corner may leave a surprising amount of damage. Flexi-Hex Expand-100 has been designed to protect those corners, to reduce the risk of breakages.
To use the Expand-100, expand the honeycomb structure and wrap it around the corner of the product. This creates a cushioning layer across the edge and adjoining surfaces. One of the biggest advantages of the Flexi-Hex Expand-100 is its ability to work with a variety of different sizes. For example, a manufacturer may sell doors with different thicknesses, but the same corner protection bracket will work across the entire range.
Designed for Products Going Into Outer Boxes
The Expand-100 corner protectors are designed to wrap around the vulnerable corners before the item is then placed in a suitable outer box. This makes it a practical choice where the outer packaging already provides structural protection, but vulnerable corners need a little bit of extra care and attention.
This approach allows businesses to add targeted protection to the areas where damage is most likely to occur without wrapping the entire product in additional material.
Ideal for Picture Frame Corner Protectors
As well as worktops, flat-pack furniture and doors, the Expand-100 range also works to protect picture frames. These items may be particularly expensive and often have exposed corners that may break during handling and delivery. Expand-100 brackets can be placed around each corner to create additional cushioning.
Faster Packaging Without Complications
Flexi-Hex Expand-100 corner protectors are supplied flat and designed for fast assembly, allowing businesses to keep large quantities of corner protectors stored efficiently until required.
At the packing station, the bracket can be expanded and fitted around the corner without specialist machinery. This simple process is time efficient, which can be helpful for businesses dealing with high order volumes.
Frequently Asked Questions
At Flexi-Hex, corner protection is available in two different formats. The Expand-100 is designed to be placed in an outer box or for products that are already pre-boxed. It is a cost-effective option. The Grip-150 features gripping arms and a tear-off insert for additional protection. The right option for your product will depend on the dimensions, weight, existing outer packaging and expected handling conditions.
The Flexi-Hex Expand-100 corner protectors are ideal for protecting corners on doors, worktops, and panels. They can act as picture frame corner protectors.
Expand-100 has been specially designed for products that are going into an outer box or products that are already pre-boxed. Where maximum standalone corner protection is required, we recommend using the Grip-150 instead.
Yes, the Expand-100 is recyclable. Customers can place this in their regular kerbside recycling bins. All Flexi-Hex corner protectors are made from FSC-certified 100% recycled tissue paper.
Yes, Flexi-Hex offers samples of the Expand-100 so businesses can test the protection against their own packaging requirements before placing a larger order. Enquire about samples today.
Related products
What people say
“A game changer when it comes to an efficient sustainable packaging solution”
“We’re getting on a treat with the Flexi-Hex, love it and have received great feedback and more to the point – NO breakages!”



